Manufacturing and Engineering

Manufacturing and Engineering

We provide engineered fabrication and installation solutions for high-performance industrial components used in critical process applications. Our expertise includes pressure vessels, flare gas stacks, and structural systems designed to support industrial sustainability, emission control, and safe plant operations.

Project Details

Project Name: Global Composites and Structurals Ltd – Ion Exchange
Project Title: Flare Gas Stack & Tail Gas Stack (100 Tons)
Location: Industrial Processing Plant
Year of Completion: 2022

Project Description

The project involved fabrication, supply, and erection of Flare Gas Stack and Tail Gas Stack systems designed for safe burning and controlled disposal of excess biogas and industrial gases. These systems play a crucial role in environmental compliance, emission reduction, and plant safety.

The flare stack structure was engineered to handle high-temperature combustion, strong airflow pressure, and continuous load performance.

Technical Features

Safe Gas Combustion System

Burns excess biogas and industrial gases in a controlled and environmentally safe manner.

Corrosion-Resistant Coating

Protects the structure from chemical exposure and harsh weather conditions, ensuring long service life.

Odor & Emission Control Design

Minimizes environmental pollution and harmful emissions during gas flaring.

Over-Pressure Protection Mechanism

Prevents damage from sudden pressure surges within the gas system.

Heavy-Duty Load-Bearing Capacity

Capable of supporting platform access structures, ladders, and flare head equipment.

Precision Fabrication and Welding

Ensures structural stability and performance under high-stress operating conditions.

Scope of Work

Fabrication of flare stack and tail gas stack components
Supply, transportation, and onsite handling of heavy materials
Trial assembly and dimensional accuracy verification
Surface finishing and corrosion protection processes
Documentation and client inspection approvals

Erection & Installation Scope

Lifting and positioning of heavy structural assemblies (100 Tons capacity)
Precision alignment and securing of structural components
High-strength welding & bolt tightening procedures
Installation of flare head, platforms & access ladders
Pressure and safety integration checks
Final commissioning and on-site performance validation

Execution Highlights

Execution completed within a high-safety controlled refinery/process plant environment
Heavy material handling performed using advanced lifting machinery
Adhered to strict quality, NDT testing & safety standards
Coordinated closely with Ion Exchange engineering and safety teams
Delivered with zero downtime and incident-free execution