Thermal
Thermal
We deliver high-efficiency thermal and combustion engineering solutions for industrial applications focused on safety, environmental compliance, and operational performance. Our capabilities include designing, fabricating, and installing advanced flare systems used in biogas, waste treatment, and industrial processing facilities.
Project Details
Project Name: Alliance Thermal Engineers Pvt Ltd
Project Title: Biogas Flare Stack System – Controlled Combustion Flare Unit
Location: Industrial Waste Treatment Facility
Year of Completion: 2025
Project Description
A biogas flare stack is a controlled combustion system designed to safely burn excess biogas generated from anaerobic digesters, landfills, wastewater treatment plants, and various industrial processes. The flare ensures safe gas handling, reduces emission risks, and enables compliance with environmental norms.
The system was engineered to support continuous operation, withstand high-temperature conditions, and maintain safe flare discharge performance.
Technical Features
Real-Time Flow Management
Regulates gas flow rate automatically for stable flame output and safe combustion control.
Emission & Odor Reduction
Minimizes release of harmful gases and reduces unpleasant odors to maintain environmental quality.
Pressure Relief Safety Design
Prevents gas system over-pressurization through controlled pressure balancing mechanisms.
Corrosion & Weather Resistant Structure
Constructed using durable materials that withstand outdoor exposure, chemical corrosion, and heat.
High-Temperature Combustion System
Engineered to efficiently burn biogas at controlled flame temperature, enabling safe energy release.
Compliance With Environmental Regulations
Designed according to industrial safety and pollution control standards ensuring legal conformity.
Scope of Work
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Design and fabrication of biogas flare system components
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Supply and transportation of equipment to site
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Assembly of flare body and burner assembly
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Surface finishing and corrosion-resistant treatment
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Testing & validation prior to installation
Erection & Installation Scope
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Site preparation and foundation setup
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Vertical erection and alignment of flare stack
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Installation of burner nozzle, ignition system & gas piping
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High-strength bolting, welding & mechanical fastening
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Pressure testing, flame testing & operational commissioning
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Safety certification and handover
Execution Highlights
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Installed in an active industrial environment with strict safety control
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Coordination with client engineering team for technical validation
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Achieved precise vertical alignment for safe flame discharge
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Performance tested under variable gas pressure conditions
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Delivered with zero safety incidents
Key Achievements
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Safe disposal of excess biogas through controlled burning
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Effective control of odor and harmful emissions
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Prevention of gas system over-pressurization
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Achieved full compliance with regulatory environmental standards
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Contributed to cleaner industrial operations and sustainability